Mayer Tool & Engineering, Inc.

Engineering Work Stations

  • Mold Design PC
    • Hewlett Packard Engineering work stations using AutoCAD Mechanical Desktop 2007, I-DEAS 11NX, Cimitron IT-13, Cimitron E (Rev 7), Mastercam 9.1 and Mastercam X are set up to do complete mold layouts and component details.
  • Programming, 3D-Wire Frame, Surfacing & Solids
    • Pentium 4 work stations using Cimitron IT-13 & CIMITRON E6 software, Mastercam 9.1, Mastercam X & Moldplus are able to create and modify designs to aid in the build process.
  • Product Design
    • State of the art work stations using AutoCAD Mechanical Desktop 2006 design software, Mastercam 9.1 and Mastercam X solids are utilized to help customers develop plastic components that are molder friendly.
  • Data Translation
    • DXF, IGES, STP, DWG, MC9, PFM, PKG, TIFF, X_T, SAT, Unigraphics Part, PROE, Solidworks and CATIA translators are utilized in communicating with the customer throughout the design and build process.

Tool Room Equipment

Fadal 6030 & 4020

Bridgeport Vertical Milling Machines

Sigma-Tos w-9 Horizontal Boring Mill

Charmilles Robofil 300 Wire EDM Machine

Grinders

DEA A001 Coord Measuring Machine

260 Ton Van Dorn Plastic Molding Machine

Demag, 75 Ton & 100 Ton Van Dorn Molding Machines
  • Specialized Milling Machine with Support Equipment
    • 1-Fadal 6030 Vertical Machining Center w/ 21 station tool changer
    • 1-Fadal 4020 Vertical Machining Center w/ 21 station tool changer
    • 1-MHP-30 CNC Bed Mill w/ auto tool changer
    • 1-Hurco BMC20LR CNC Bed Mill w/ Auto Tool Changer
    • 1-Hurco CNC Milling Machine Model KM-3
  • Milling Machines
    • 10-Bridgeport Vertical Milling Machines, Series I, 2 hp w/ Acurite III Readout
    • 2-Lagun Vertical Milling Machines, 42” table, Acu-Rite II Readout
    • 1-Lagun Vertical Milling Machine, 48” table, Acu-Rite Readout
    • 1-Hurco Vertical Milling Machine, SM-1 Series 9” x 42” table 3 hp, w/ Acu-Rite III Readout
    • 1-Hurco Vertical Milling Machine, SM-1 Series 12” x 48’ table 3 hp, w/ Acu-Rite III Readout, Power Feed
    • 1-Hartford Vertical Milling Machine, 2-S Series
    • 1-Cincinnati Vertical Milling Machine #III
  • Welding Equipment
    • 1-O.R. Laser Welder EVO Mobile Model. 200 Watt Max Mean Power
    • 1-250 Miller Heliarc Tig Welder
  • Boring Mill
    • 1-Sigma-Tos w-9 Horizontal Boring Mill, built in Rotary Table (54 x 60 x 108)
  • Milling Machine Attachments
    • 1-Bridgeport 90 degree head and horizontal attachments
    • 1-Advance 12” Rotary Cross Slide
    • 1-Yuasa 12” Rotary Cross Slide
    • Kalamazoo 6” Dual Index head for 5-C Collets to 1” dia.
    • Numerous Vices, Angle Plates, Blocks, Parallels, Sines and other set up equipment.
  • E.D.M. Equipment
    • 1-Charmille Robofil 300 Wire EDM Machine
    • 1-Charmille Roboform 40 CNC EDM Machine with Tool Change
    • 1-Charmille Roboform 400 CNC EDM Machine with Tool Change
    • 1-Charmilles HD-8 Wire Start Hole Machine (Hole Popper)
    • 1-Hansvedt CS-20 ram 20 amp with micrometer down stop/Acu-Rite II readout
    • 1-“ERM” E.D.M. machine, 60 amp, Automatic Tapping Device, 3-Rotary system, Acu-Rite II readout
    • 3R Macro Electrode Holding system
  • Drilling Machines
    • 1-Westhoff Drilling Machine, 8 ½” table travel
    • 1-Powermatic Floor Model 1 ¼ capacity
    • 1-Bico Heavy Duty Floor Model
  • Lathes
    • 1-Clausing-Colchester 13, Swings 13”, Centers 42”, Aloris Quick Change Tooling, Hydraulic Tracer Attachments, 4 jaw and 6 jaw chucks
    • 1-Clausing-Colchester 17, Swings 17” Centers 80” Armstrong Wuick Change Tooling, Faceplate, 4 Jaw and 6 jaw Chucks
    • 1-South Bend Lathe, 13” Swing
    • 1-Lagun Lathe, 10” Swing
  • Grinders
    • 7-Harig Grinders, 6 x 12 w/vac-u-gard
    • 3-Harig Grinders, 6 x 18 w/vac-u-gard
    • 1-K O Lee Grinder, 6 x 12 w/vac-u-gard
    • 1-Nicco Wet Grinder, 12 x 24 w/automatic feed attachment
    • 3-Chevalier Grinder, 6 x 18 w/vac-u-gard
    • 2-Reed Grinder, 6 x 18 hyd.
  • Grinding Accessories
    • 1-5” x 10” Magnetic Sine Plate
    • 2-6” x 6” Magnetic Sine Plate
    • 3-Harig Grind-All Fixtures
    • Whirl-a-Jig and 9-C Collets
    • 2-Fluidmation Radius Dresers
    • Harrig, Motorized Grinding Centers
    • 1-12 x 12 Sine Plate 1-Cosa SG-6 Single Lip Cutter grinder
    • 1-Deckel 50 Singe Lip Cutter Grinder
  • Inspection Equipment
    • 1-Brown & Sharpe Microval Manual CMM with a measuring cube of 18”x16”x12”. Quadra-Chek 5000 Software System
    • 1-14” Comparator w/ angle and radius computer w/ 2 axis digital readout
    • 1-12 x 36 x 72 Grade A Granite Surface Plate Q Ledge w/stationary stand
    • 2-4 x 24 x 36 Grade A Surface Plates
    • 2-36 x 36 Mojave Granite Surface Tables
    • 1-Starrett Digi-check Height Gage 18” .0001 Grad.
    • 1-18” /450mm Digimatic Height Gage
    • 1-Mitutoyo Electronic Touch Probe
    • 1-86 pc. Sets of inspection grade Gage Blocks
    • 1-18”-Data Hite
    • 1-36 pc. Grade 3 Gage Block Set
  • Molding Machines
    • 1-375 Ton Cincinnati Wide Platten Plastic Injection Molding Machine
    • 1-260 Ton Van Dorn Plastic Injection Molding Machine
    • 1-110 Demag Plastic Injection Molding Machine
    • 1-75 Ton Van Dorn Plastic Injection Molding Machine
    • 1-110 Ton Van Dorn Plastic Injection Molding Machine
    • 1-125 Ton Newbury Rotary Injection Molding Machine. 6 Station
    • 1-125 Ton Newbury Rotary Injection Molding Machine. 4 Station
  • Auxiliary Equipment
    • 1-Mokon Mold Temp Cont.
    • 1-Aquatherm Mold Temp Cont.
    • 2-AEC Mold Temp Cont.
    • 1-Dri-Air Material Hopper Drier
    • 2-Con-Air Driers
    • 1-Portable Chiller Unit
  • Miscellaneous Tool Room Equipment
    • 1-W.F. Wells Cut Off Saw
    • 1-Powermatic Band Saw
    • 1-Sunnen Honing Machine
    • 1-Trinco Sand Blaster
    • 1-Belt Sander
    • 1-Blader Grinder/Buffer
    • 1-Wilson Grinder
    • 1-5 Ton Nissan Lift Truck
    • 2-DME Profiler Sets